Fabrication of Corrective Optics for Conformal Windows and Domes Navy SBIR FY2008.1 Sol No.: Navy SBIR FY2008.1 Topic No.: N08-029 Topic Title: Fabrication of Corrective Optics for Conformal Windows and Domes Proposal No.: N081-029-1044 Firm: VI Manufacturing, Inc. dba OptiPro Systems 6368 Dean Parkway Ontario, New York 14519 Contact: Michael Bechtold Phone: (585) 265-0160 Web Site: www.OptiPro.com Abstract: Freeform optics allow for greater versatility in optical design that will give the designer the ability to decrease the number of optics in an assembly lowering the amount of mass and volume required to attain the same optical properties. Currently the design and fabrication of freeform optics are costly due to the difficulties introduced with mainly the fabrication and metrology of these parts. By giving the designer realistic constraints as to what can be fabricated along with continued improvements in fabrication methods, large improvements can be gained in the properties of optical assemblies mainly due to the mass and volume advantages that are provided by the use of freeform optics. OptiPro has a unique opportunity for combining its newly developed solution for the Navy's ogive SBIR metrology program, to its extensive knowledge of CAD/CAM and, "freeform capable" computer numerically controlled precision optical grinding and polishing products. OptiPro's technologically advanced optical manufacturing capabilities along with a "support partnership" with the Penn State University Electro Optics Center and the University of Rochester Laboratory for Laser Energetics, gives us a very strong team and, clear path towards solving the difficult problems associated with, grinding and finishing of Conformal optics. Benefits: The anticipated benefits are numerous for freeform optics as they provide better stealth and aerodynamic characteristics for future military aircraft and missile applications. Conformal corrector optics will allow for the possibility to utilize more aerodynamic ogive shaped missiles in the future. In addition, conformal optics are required for anti-strike and missile interceptor systems that are being added to the wings of military and commercial airliners for missile detection/avoidance. NASA is currently working on projects for next generation space telescopes such as "Constellation X" which will require large quantities of lightweight freeform mirrors. Finally OptiPro is working with several medical and imaging systems partners with applications for these difficult to fabricate optical shapes that will satisfy their optical transmission, weight and size requirements. Return